Maintenance Key Performance Indicator - Reliability Maintenance

Maintenance Key Performance Indicators

Performance measurement is a fundamental principle of management. The measurement of performance is important because it identifies current performance gaps between current and desired performance and provides indication of progress towards closing the gaps. Carefully selected key performance indicators identify precisely where to take action to improve performance.

Purpose - Using this indicators will enhance the mindset of faster learning, enabling a culture of looking forward to improving performance instead of looking back to pinpoint failures.it is used to

  •     Implementing preventive maintenance strategy
  •     Improve work planning
  •     Labor utilization by better scheduling
  •     Usage of data history
Key Performance Indicators (KPI’s) are the critical success factors that define an organization’s progress. KPI’s are always measurable and are trended over time to show progress and take action where needed.

Maintenance Key Performance Indicator

Daily/Weekly/Monthly Plan Examples and calculate the Maintenance KPIs to achieve best result




        Schedule Compliance - Weekly distribution of work  according to available resources              
       (Material,Man Power) and Work Priority.It measures the percentage of performed scheduled
        operations vs. the total estimated scheduled operations


     
       PM % = Preventive Maintenance % - Execution of Preventive maintenance work based on
       Weekly Planning

     
        Breakdown % =  Any Breakdown attended during the Week.


       Emergency / Unscheduled Work% = Any Emergency work execution during the week  which
       may urgent to prevent Major break down or safety/environment related major issues.

       Weekly Pending Hrs =  Work could not executed due to Emergency work or breakdown
        maintenance or unavailability of equipment. Work planned and scheduled but not done
     
       Overtime% = Any Major breakdown during the Week or delayed with respect to Weekly
       schedule or lack of Planning



       The planning Quality KPI measures how close the planned hours on the job order to the actual  
       hours required to complete the job order in the weekly plan. The objective is to measure how
       close the planned estimate and schedule the hours needed to complete the job.
       Record the reason of deviation in order to take into account the actual data for future planning
       of the same work.


   
It is emergency work That creates overtime and as a serious safety issues due to the lack of planning.

       Outstanding hour means all resources available including material manpower. 

      Weekly Schedule compliance - It is used to utilized all available hours excluding holiday ,internal 
        or external training, meeting etc.      



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